Inrush current limiter

An inrush current limiter is a component used to limit inrush current to avoid gradual damage to components and avoid blowing fuses or tripping circuit breakers. Negative temperature coefficient (NTC) thermistors and fixed resistors are often used to limit inrush current. NTC thermistors can be used as inrush-current limiting devices in power supply circuits when added in series with the circuit being protected. They present a higher resistance initially, which prevents large currents from flowing at turn-on. As current continues to flow, NTC thermistors heat up, allowing higher current flow during normal operation. NTC thermistors are usually much larger than measurement-type thermistors and are purposely designed for power applications.

Thermistor

An NTC thermistor's resistance is LOW at HIGH temperatures. When the circuit is closed, the thermistor's resistance limits the initial current. After some time, current flow heats the thermistor, and its resistance changes to a lower value, allowing current to flow uninterrupted. It is inherently impossible for 100% of supply voltage to appear on the protected circuit, as the thermistor must continue dissipating power (producing heat) in order to maintain a low resistance. The resulting voltage drop from the operating resistance and the power consumption of the thermistor must be taken into account.

• Inrush current limiting thermistors are usually disk-shaped, with a radial lead on each side.
• NTC resistor power handling is proportional to its size.
• NTC resistors are rated according to their resistance at room temperature.

Fixed resistor

Fixed resistors are also widely used to limit inrush current. These are inherently less efficient since the resistance never falls from the value required to limit the inrush current. Consequently, they are generally chosen for lower power circuitry, where the additional ongoing power waste is minor. Inrush limiting resistors are much cheaper than thermistors. They are found in most compact fluorescent lamps (light bulbs).

They can be switched out of the circuit using a relay or MOSFET after inrush current is complete.

Applications

A typical application of inrush current limiters is in the input stage of non-power factor corrected switching supplies, to reduce the initial surge of current from the line input to the reservoir capacitor. The most popular application is the inrush protection of the AC current in switching power supplies (SPS). The primary reason for having surge current suppression in a SPS is to protect the diode bridge rectifier as the input or charging capacitor is initially charged. This capacitor draws significant current during the first half AC cycle and can subject the components in line with the capacitor to excessive current. The initial equivalent series resistance (ESR) of the capacitor provides very little protection for the diode bridge rectifier.

See also

• Soft start

• EPCOS' Application Note AN2 on Inrush Current Limiting

Further reading

• Nihal Kularatna, Electronic Circuit Design, pp. 103–, "Inrush current limiting", CRC Press, 2017 ISBN 1420007904
• Johnny C. Bennett, Practical Computer Analysis of Switch Mode Power Supplies. pp. 114–, "Inrush current limiter", CRC Press, 2005 ISBN 0824753879.
• Yoshihide Hase, Tanuj Khandelwal, Kazuyuki Kameda, Power System Dynamics with Computer-Based Modeling and Analysis, pp. 123–, "Transformer inrush current-limiting switching control", John Wiley & Sons, 2020 ISBN 1119487455.